New Providnce, NJ 07974 US
Job Description This position that is discipline-specific (Instrument and Electrical less than 600 VAC) and is both tactical and strategic focused. It is responsible to drive instrument and reliability performance using the most appropriate and effective tools and techniques. This position provides technical support to production and maintenance personnel and leads or participates in root cause failure analyses and monitors KPI data for early identification and resolution of instrument and reliability issues.
Roles and Responsibilities ? Provide Tier 2 troubleshooting support and recommendations to operating units on equipment repair/ reliability including emergency work reviews.? Apply appropriate reliability tools to drive improvements, optimize costs, and improve AE (i.e., Bad Actor Program, FMEA, RBI, RBM, RCM, Reliability Road map, etc.) ? Participate in Root Cause Failure Analysis and execute corrective actions for complex and/or repetitive problems.? Assist in recommending training and development options for in-house maintenance resources.? Provide input into the Maintenance Budget specifically to identify Extraordinary IE Maintenance items that need to be done on a as needed basis.? Responsible for maintaining accurate function locations in CoBalt/ SAP.
This includes job descriptions/ tasks. This position is responsible for ensuring that the CoBalt/ SAP information is sustainable in the future.? Responsible for defining and ensuring strategic spare parts are managed and maintained whether they be located in the block or the stores system.? Reviews and approves IFA package (with production Control Systems Engineer and area IE Specialists) for all area projects for accuracy and constructability prior to construction release.? Support Control Systems Engineer with project commissioning and startup activities.? Defines all projects, creates the project in INtools and checks the base items into the project in INtools prior to releasing the project to the Central Design group Ensures as-built markups are picked up prior to checking the project into INtools and ensure all other documentation has been as-built prior to finalizing project? Ensure automation roadmap (spare parts, service agreements, obsolescence, etc.) and security programs (DCS, SIS, remote access, etc.) are in place? Ensure effective implementation of low & high voltage PM/PdM programs - Thermography, UPS, grounding, motor circuit analysis, transformer programs, breaker testing, lightning protection, arc flash program management and revalidation? Ensure development and maintenance of SAP functional locations, bills of materials and preventive maintenance? Ensure mechanical integrity programs are in place and implemented, including inspection/testing and preventive/predictive maintenance programs (Instrumentation, safety instrumented systems) ? Development and implementation of the instrumentation maintenance program, including D-risk instruments, tank overfill, flare control burner management, etc.? Ensure development, maintenance and availability of equipment files and up to date drawings, including P&IDs, loop drawings, etc.? Ensure nuclear gauge operator program is in place and implemented as required? Ensures development of critical equipment list and critical spares inventory.
This includes monitoring and optimizing the stores system considering site-wide needs.? Monitor maintenance and reliability key performance indicators (KPIs) and metrics for proactive identification and resolution of reliability issues? Research and communicate new technologies and maintenance practices to improve asset availability and optimize costs.? Provides technical leadership and oversight to non-control system I & E services, such as Grounding and Bonding and Thermography, PDMA testing (motor diagnostic testing), CMMS, etc.? Initiates and/or modifies predictive and preventive maintenance programs as necessary in their area (may include the following):? Instrument diagnostic analysis using smart instrumentation? Valve diagnostics using smart position's? Loop performance monitoring for critical loops? IR surveys? Partial stroke valve usage? Non-destructive testing of electrical circuits (PDMA, partial discharge, etc.)? Review electrical studies for weaknesses in the plant configuration? CMMS (vision - On-line asset management system for instrumentation systems