PURPOSE OF THE JOB
Shift Details (Working Days and Shift Start/End Time)
Monday to Friday 8-5
This role is responsible for developing new manufacturing processes and overseeing Controls and Automation workstreams within capital projects. It ensures that automation strategies are properly designed, integrated, and executed to drive operational improvements. Key responsibilities include eliminating or reengineering manual tasks, advancing future of work initiatives, and enabling safer, more efficient, and more reliable production operations. Typical duties involve defining new application requirements, updating existing applications based on functional needs, conducting cost benefit analyses, and prototyping, designing, integrating, and testing robotic and automation systems.
The main responsibility is to execute Automation initiatives with operations teams to eliminate 3Ds (Dirty, Dull and Dangerous tasks) and improve Safety, Quality and Productivity through Automation and process stability. The successful candidate works closely with plant operations teams by leveraging team resources and guiding plant technical teams to achieve site goals. This role also collaborates with the Process SME Engineers, OC IT, Capital Team, R&D Team, and Quality Team as well as Site Operations to enhance manufacturing processes leading to quality Door products.
TRAVEL: 40-50% typical, as needed.
SPAN OF CONTROL: This position has no direct reports. This role is also expected to provide support and coaching to Process and Technical teams and the site subject matter experts across the division.
REGION: This position will support 4-6 plants in Doors Division.
LOCATION: Continue to work in assigned location/plant. Remote on travel weeks.
JOB RESPONSIBILITIES
Safety
o Ensure a safe work environment through employee coaching and engagement
o Effectively communicates Client’s Safety Stand with external contractors/parties and ensures that they work according to our safety standards
o Ensure all the processes /automation are adhered to OC Safety Standards.
o Leads by example through hazard recognition and elimination.
Process Automation and Optimization
o Provide support to sites with a customer centric approach by collaborating with Plant teams and work on developing process/ Automation projects that will eliminate Dull, Dangerous and Dirty tasks.
o Collaborate with Process SME Engineers in identifying process needs and process limits and design process/automation meeting those Process Specs.
o Design and implement automated systems, including robotics, PLCs, and control systems.
o Develop and maintain standards for automation architecture, programming, and documentation.
o Collaborate with operations, IT, and quality teams to identify automation opportunities and deliver cost-effective solutions.
o Manage project timelines, budgets, and resources to ensure successful execution.
o Ensure compliance with safety, regulatory, and cybersecurity requirements for automated systems.
o Facilitate engagement with capital engineering, IT, Productivity, reliability and Quality Teams and ensure projects and goals are being met. Remove roadblocks and re-assign resources as needed. Guide team members in analyzing process data and providing feedback to plants to optimize performance.
o Ensure effective use of new process technologies (Digital Manufacturing) in Doors operations. Promote networking between plants, R&D, and other groups to identify and implement best practices.
o Implements root-cause analysis and corrective actions for issues surfaced through losses in Automation, leveraging digital tools
Support Design and Commissioning of Capital & Productivity Projects
o Identifies and implements equipment improvements, working directly with the Capital Engineering team and Productivity team as needed
o Uses a comprehensive Management of Change process on projects with Lessons Learned after completion of projects
o Ensures that preventative and predictive plans, work instructions, and other procedures related to the installation, maintenance and repair of plant equipment and machinery are built and executed
o Aids in the development and implementation of the Doors capital plan, Doors site improvement plans, and Doors process stability plan
o Commissions and supports project startup as the technical and process resource when applicable, working directly with plant and Capital engineering teams
Coaching and Consulting
o Executes training plans for plant Operations/Maint/Technical Leaders and creates a continuous learning environment for employees
o Trains and directs the work of skilled craft people in advanced process control understanding
o Documents knowledge into knowledge repository, and shares knowledge with key personnel and stakeholders
o Other work/responsibilities as directed by plant leadership, operations team, or Division
JOB REQUIREMENTS
MINIMUM QUALIFICATIONS
Knowledge, Skills and Abilities
